Science-based Paradigm Shift for Metalworking Flui.. (CoolArt)
Science-based Paradigm Shift for Metalworking Fluids - the Art of Cooling
(CoolArt)
Start date: May 1, 2011,
End date: Apr 30, 2016
PROJECT
FINISHED
The overall goal of the project is to elaborate the scientific foundations for possible future innovations in the application of metalworkingfluids (MWFs). For most mechanical machining processes such as turning, milling, drilling, and grinding the use of MWFs is indispensableas they perform several essential functions in material removal processes, such as cooling of workpiece and tool, reduction of heatgeneration by lubrication, removal of chips and promotion of chemical reactions with the surface.In the past decades the scientific understanding of MWF effectiveness could not keep up with the rapid developments in the industrialapplication of MWFs. As a consequence of this lack of knowledge, today’s MWFs consist of up to 60 chemical components with partlyharmful properties and thus hazardous potential for the operator and the environment.Hence, this project will aim towards scientific based innovations and suggests a four-mission approach for stimulating a paradigm shift inMWF features and application. Research will include: a) fundamental research on physical, chemical, and microbial working mechanisms,which allows MWF components e.g., with controlled chemical activity, b) new MWF design e.g., the development of MWFs which consist oflubricating bacteria replacing today’s paradigms such as the usage of additives and oil in water emulsions, c) simplified MWF maintenanceand supply by e.g., in-process self-controlled chemical MWF composition and adaptation of the MWF supply system for temperature andforce reduction, and d) verification and transfer of the innovative, alternative systems e.g., on a test bench in a realistic environment beingpart of a demonstration center. The distinguishing feature of the approach will be its cross-disciplinary and comprehensive nature.
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