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Functional textiles and leathers by innovative MLSE process (LIFE TEXTILEATHER)
Start date: Jun 2, 2014, End date: May 31, 2017 PROJECT  FINISHED 

Background The textile and leather sectors are water-intensive. According to the Best Available Techniques reference document (BREF) for the textile industry, in mills finishing cotton woven fabrics, waste water flows can range from 50 to 200 litres/kg, depending on the efficiency of the equipment at the textile facility. The main environmental concern is the amount of water discharged and the chemical load it carries. Other important issues are energy consumption, emissions to air, and solid waste and odours, which can be a significant nuisance. In the framework of the IPPC Directive (2008/1/EC), the BREF documents for the textile and tanning sectors strongly recommend reductions in water consumption and of waste water discharges and the identification of alternatives to harmful chemicals, especially halogenated organic compounds used in fire-retardant and water-proofing treatments. Moreover, finishing treatments to provide textiles and leathers with special characteristics such as water-proofing, or antibacterial or fire-retardant properties, are, in general, wet batch processes that involve high consumption of energy and large volumes of water. Furthermore, these treatments usually involve the use of hazardous halogenated organic compounds, biocides and organo-phosphorous compounds. Objectives The TEXTILEATHER project will adapt and implement Multiple Laser Surface Enhancement (MLSE) technology for the treatment of textiles and leathers. This technology was originally developed for the metallurgic and electronic sectors. It consists of a dry, continuous process that can reduce significantly the environmental impact of textile and leather finishing operations, reducing greenhouse gas emissions and waste, and use of chemicals, water and energy. The project will demonstrate, on a semi-industrial scale, the technical, environmental and financial feasibility of the MSLE technology for the treatment of textiles and leather. The project will apply MLSE to different textiles produced by Spanish and Italian textile and leather manufacturers, in order to determine the materials and conditions for and in which the technology works best. The results of the tests will be used to adapt MLSE equipment currently available in the UK for reel-to-reel material processing. Expected results: The expected results of the project are: A reduction of 2% in total water consumption in the textile and leather facilities and of about 75% in the finishing process; A reduction of 10-15% in total power consumption and of more than 90% in the finishing process; A reduction of about 10% in consumption of chemicals in the total production process and of more than 90% in the finishing process; As a consequence, a reduction in the environmental costs of the textile and tanning industries is foreseen; and Valuable textiles and leathers will be obtained, which will provide the sector in Europe with new niche opportunities.

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