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Efficient integrated downstream processes (IA) (IA Innovation action) - CE-SPIRE-04-2019
Deadline: 21 Feb 2019   - 94 days

EU logo mono EC - Horizon 2020

 Innovation
 Energy Efficiency
 Environment
 International Cooperation
 Aerospace Technology
 Lifelong Learning
 Horizon2020
 Research

Specific Challenge:

Today, process industry operations for downstream processing represent on average 50-60% of the total capital (CAPEX) and operating costs (OPEX) and they account for up to 45% of the process energy in industrial operations. These high costs for downstream processing are often linked to the inefficiencies in the upstream process, due to low conversion and formation of co-products, by-products and/or impurities. Hybrid processing technologies (including chemical and biochemical steps) can provide major advantages in terms of primary process selectivity and sustainability. However, they have not been widely deployed in industry so far. The development of novel technologies for upstream and downstream unit operations, as well as their better integration, could provide significant resource and energy efficiency gains.

Scope:

Proposals submitted under this topic are expected to provide novel solutions for a deeper integration of upstream and downstream processing operations. Proposals should consider:

  • Intensified process technologies presenting multistep upstream processes, potentially exploiting hybrid chemo and bio catalytic technologies as well as process analytical techniques (PAT), in order to maximise production efficiency, selectivity and mitigation of downstream processing;
  • Complex downstream operations, integrating different separation techniques and purification steps;
  • Modularity and flexibility of the solutions, as well as, potential for transition from batch to continuous operations;
  • The technologies proposed should enable increased productivity, purity and quality of products, while lowering the process environmental footprint and increasing resource and energy efficiency;
  • The potential for integration in the current industrial scenario, and the replicability of the concept in different sectors of the process industry;
  • Increased safety of the work environment.

Proposals should provide proof of economic and industrial feasibility of the technologies involved; and should consider the potential integration in existing installations, as well as their retrofitting. Reduction of production costs and time to market is also expected.

Significant demonstration activities in industrial environments are expected. Demonstration activities in real industrial settings, showing the potential for integration into existing plants and industrial operations, represent a clear added-value to the proposals.

Proposals submitted under this topic should include actions designed to facilitate cooperation with other projects; to enhance user involvement; and to ensure the accessibility and reusability of data produced in the course of the project.

Activities should start at TRL 5 and achieve TRL 7 at the end of the project.

The Commission considers that proposals requesting a contribution from the EU between EUR 10 and 14 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.

Expected Impact:
  • 20% decrease in greenhouse gas emission;
  • Increased in resource and energy efficiency by at least 20%;
  • Novel modular and scalable integrated (upstream-downstream) pilot line technologies with 10% decrease in CAPEX and OPEX;
  • Effective dissemination of major innovation outcomes to the current and next generation of employees, through the development of learning resources with flexible usability. These should be ready to be easily integrated in existing curricula and modules for undergraduate level and lifelong learning programmes.

Relevant indicators and metrics, with baseline values, should be clearly stated in the proposal.

Cross-cutting Priorities:

Open Innovation
Contractual Public-Private Partnerships (cPPPs)
SPIRE
International cooperation



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